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See Defects Before
They Reach Your Customer

AI-powered visual inspection systems that detect defects in real time — faster, more consistently, and at a fraction of the cost of manual inspection.

80%
Faster Inspection
Compared to manual methods
99%+
Detection Accuracy
On trained production models
24/7
Continuous Monitoring
No fatigue, no missed defects
60%
QC Cost Reduction
Typical client savings

Where We Apply Computer Vision

From factory floors to food processing lines — our systems work wherever visual quality matters.

🏭

Manufacturing QC

Detect surface defects, cracks, dimensional errors, and assembly mistakes on production lines in real time.

🍎

Food & Pharma Inspection

Classify produce by size, colour, and defect — or verify pill counts, blister pack integrity, and label accuracy.

🔌

PCB & Electronics QC

Inspect printed circuit boards for solder bridges, missing components, polarity errors, and trace defects.

🧵

Textile & Fabric QC

Detect weaving defects, colour inconsistencies, holes, and pattern mismatches across high-speed fabric rolls.

📦

Packaging Verification

Verify label placement, barcode readability, fill levels, cap integrity, and expiry date printing.

🚗

Automotive Parts QC

Inspect castings, stampings, welds, and painted surfaces for dimensional accuracy and surface finish.

From Camera to Decision in Milliseconds

Our end-to-end pipeline handles everything from image capture to defect classification and alerting.

01

Image Capture

Industrial cameras, line-scan sensors, or your existing hardware capture frames at line speed.

02

Pre-processing

OpenCV pipelines normalise lighting, remove noise, and segment regions of interest.

03

AI Inference

Trained YOLO / CNN models classify defects with confidence scores in under 50ms per frame.

04

Alert & Action

Trigger PLC signals, reject mechanisms, dashboards, or email/SMS alerts based on defect type.

05

Analytics & Reports

Defect trends, yield rates, and shift reports stored and visualised in a real-time dashboard.

Our AI & Vision Toolkit

Computer Vision
OpenCVPillowscikit-imageImageMagick
Deep Learning
YOLOv8 / v9TensorFlowPyTorchKeras
Edge & Deployment
ONNX RuntimeTensorRTNVIDIA JetsonRaspberry Pi
Dashboards & Integration
GrafanaMQTTOPC-UAREST API

Why Choose Meghware for AI QC?

Domain-specific model training — we collect data from your actual production line and train models on your real defects.
Works with your existing cameras — no need to rip and replace hardware; we integrate with what you have.
Edge-deployable — runs on-premise, no cloud dependency, no latency, no data privacy concerns.
Continuous learning — models improve over time as new defect examples are flagged and validated.
PLC & machine integration — direct integration with your production line control systems for automatic reject actions.
Full traceability — every inspection result is logged with timestamp, image, and defect classification for audit trails.
<50ms Inference per Frame
Edge No Cloud Required
PLC Line Integration
24/7 Unattended Operation

Ready to Automate Your Quality Inspection?

Tell us about your production line and defects — we'll design a solution tailored to your process.

Get a Free Consultation

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